A significant contract is won by an industrial manufacturer. The production requirements for the month increase however, the plant does not have enough space and employees with experience or more hours to work during the daytime. A second shift may help temporarily, but it may also introduce new labor or training, supervision and quality-control regulations.
Image credit: automatedsolutions.com.au
This situation highlights a major motive behind robotic automation. It’s not just about replacing humans with an automated machine. It is able to modify the methods that manufacturers employ to use their production capacity.
You can check out the time difference between products
Inefficient manufacturing is not always obvious. An operator could spend 15 minutes putting the part in place, then 10 seconds applying substances, and then a few more seconds moving it to the next step. For one part, the difference seems insignificant. Repeated thousands of times the seconds are important production times.
The same applies to wasted material. This is also true for waste material.
Before making a decision on the equipment they will require, companies looking at robotic automation Australia will benefit from studying the tiny losses. The analysis provided by ASA is designed to identify problems with quality and bottlenecks, as also additional constraints and waste in a plan.
A Robot has to fit the Process Itself
A robot’s selection is only one of the engineering decisions. The system might also require guarding, tooling, controls, sensors fixtures, conveyors electrical integration, as well as communication with the existing production equipment. Engineers must take into consideration the reach of the robot and its payload, and how it will interact with its environment and move around.
ASA’s approach to FANUC robot automation is to use concept development and system design as well as CAD Simulation and offline Programming. Engineers are able to explore configurations for the system and estimate the number of cycles required before the final system is put on the floor of the factory. This is particularly beneficial when space is constrained or when new robotics have to integrate with a production line that is already in place.
Dispensing and Paint Shows Why Replicability is Important
Controlled movement is crucial for certain manufacturing processes. Imagine coating hundreds, or thousands of components. The ability to finish components in a short time is the ideal outcome. From the beginning of production through the conclusion the speed, movement, distance and application must be controlled.
The ASA specialists are skilled in dispensing and painting across various industries like aerospace and automotive. In these environments, industrial robotic automation can provide repeatable programmed movement while also reducing employee exposure to physically demanding or potentially hazardous processes.
The elimination of waste and the increase in productivity can be achieved by better control.
The installation of the system isn’t enough. It is still necessary to have people to keep it running.
Automation does not eliminate the need for manufacturing knowledge. The abilities required to manage, maintain, and control the process evolve.
Employees must be able to safely operate equipment, recognize abnormal behavior to identify faults, fix them, and perform appropriate maintenance. Processes and programs are able to be changed later if the production needs shift.
ASA offers on-site training in safe operating, programming, and troubleshooting as well as maintenance for electrical and mechanical components. The company offers ongoing maintenance and servicing to ensure that equipment is in top working order and wear and tear issues are dealt with.
Capacity is more than just making work faster
Increased capacity for Australian manufacturers does not necessarily mean buying a bigger building or adding additional labor to routine processes. Sometimes, it is better to inquire about whether the production procedure could be altered.
ASA has been creating and integrating automation solutions since 2002. It assists companies in Australia and international projects. Its method of analysis connects needs Engineering, simulation, FANUC robot integration, training, and servicing.
Automation isn’t the goal. An investment-worthy system should offer a manufacturer measurable results, including better production reliability, higher quality, safer processes and reduced waste, or an increase in capacity.
